Everyone’s talking about AI, humanoids, and the “factory of the future” but plenty of plants are still held together with undocumented panels, obsolete PLCs, and the same hard production constraints they’ve had for decades. Nikki sits down with Rylan Paishack from Cleveland Automation Systems to sort out what actually works when you’re responsible for keeping equipment running and delivering automation projects that survive real life. We get into Rylan’s path through manufacturing, Rockwell co-ops, OEM work, and system integration, then the leap into building his own automation business. Along the way we talk about why the integrator role forces nonstop learning, how good vendor relationships and honest communication save projects, and why a site assessment and full line walk can reveal the “missing truth” that never shows up in a scope document. If you’ve ever inherited a machine built in the 1950s, you’ll recognize the problems instantly. Then we dig into the tension between shiny new tech and the basics: modern connectivity, new HMIs that still talk to PLC5 and SLC systems, and what has to happen before advanced tools can deliver value. We also talk about CodeSys adoption, subscription fatigue across industrial software, and where AI can genuinely help controls engineers with debugging and repeatable work without pretending it can replace human judgment on a production line. If this conversation helps you think more clearly about modernizing legacy equipment, choosing technology that will be supportable long-term, or building a healthier automation career path, subscribe to Automation Ladies, share the episode with a teammate, and leave a review so more people can find the show. Support the show __________________________________________________________________ 🎙 About Automation Ladies Automation Ladies is an industrial automation podcast spotlighting the engineers, integrators, innovators, and leaders shaping the future of manufacturing. __________________________________________________________________ 🎤 Want to be a guest on the show? https://www.automationladies.io/guests/intake/ __________________________________________________________________ 👩🏭 Connect with the Hosts Nikki Gonzales: https://linkedin.com/in/nikki-gonzales Courtney Fernandez: https://linkedin.com/in/courtneydfernandez Ali G: https://linkedin.com/in/alicia-gilpin-ali-g-process-controls-engineering __________________________________________________________________ 🎟 The Automation Ladies Community Conference: https://otscada.com Learn more about the hosts’ industrial automation conference OT SCADA CON attended by 100+ automation professionals, engineers, integrators, and technology leaders for hands-on learning, real-world case studies, and meaningful industry connections. 🎬 Credits Produced by: Veronica Espinoza Music by: Sam Janes P.S. - Help our podcast grow with a 5-star podcast review if you love us!
